Control Chart (Shewhart)

Details
Full Name

Shewhart Control Chart

Also known as

Process Control Chart, SPC Chart

Core Concepts:

Time series diagram

Measured value plotted over time

Centerline (CL)

Process mean

Upper/Lower Control Limit (UCL/LCL)

Typically at ±3σ from the mean

Zones A/B/C

Division into 6 areas (each 1σ wide) for pattern recognition

Common Cause Variation

Inherent, random fluctuation of a stable process

Special Cause Variation

Assignable, correctable deviation

Chart Types
  • X-bar Chart: Subgroup means

  • R-Chart: Subgroup ranges

  • I-MR Chart: Individual values and moving range

  • p-Chart: Defect proportions

  • c-Chart: Defect counts per unit

In-Control vs. Out-of-Control

Core decision based on rules (Nelson, Western Electric)

Normal distribution assumption

Control limits are based on normally distributed data

Key Proponent

Walter A. Shewhart (1920s, Bell Labs / Western Electric)

Key Work

"Economic Control of Quality of Manufactured Product" (1931)

Relationship to Other Anchors:

Nelson Rules

8 rules for pattern recognition on Control Charts

SPC

Control Charts are the central tool of Statistical Process Control

Six Sigma

Control Charts are used in the Control phase of DMAIC

When to Use:

  • Process monitoring in manufacturing and production

  • Quality assurance using statistical methods

  • Detection of process shifts and trends

  • Foundation for rule-based anomaly detection in time series

  • Conceptual basis — even when different terminology is used in IT monitoring